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I am currently hooking up my arduino to an adafruit mini thermal printer. When a button is pressed, some code is executed which then sends some information to the thermal printer.

Everything works fine except the thermal printer print is very weak and can barely be seen as soon as the printer needs to print more than 3-5 chars. Any ideas why? Both, the arduino and the thermal printer are hooked up to 9V batteries.

Here is the code

#include "Adafruit_Thermal.h"

// Here's the new syntax when using SoftwareSerial (e.g. Arduino Uno) ----
// If using hardware serial instead, comment out or remove these lines:

#include "SoftwareSerial.h"
#define TX_PIN 6 // Arduino transmit  YELLOW WIRE  labeled RX on printer
#define RX_PIN 5 // Arduino receive   GREEN WIRE   labeled TX on printer

SoftwareSerial mySerial(RX_PIN, TX_PIN); // Declare SoftwareSerial obj first
Adafruit_Thermal printer(&mySerial);     // Pass addr to printer constructor

int buttonIn = 8;
int val = 0;

void setup() {
  pinMode(7, OUTPUT); 
  digitalWrite(7, LOW);

  pinMode(buttonIn, INPUT);

   mySerial.begin(19200);  // Initialize SoftwareSerial
   //Serial.begin(19200); // Use this instead if using hardware serial
   printer.begin();        // Init printer (same regardless of serial type)
}

void loop() {
  // put your main code here, to run repeatedly:
     val = digitalRead(buttonIn);
     if(val == HIGH)
     {
        printer.println("test");
        printer.sleep();      // Tell printer to sleep
        delay(3000L);         // Sleep for 3 seconds
        printer.wake();       // MUST wake() before printing again, even if reset
        printer.setDefault();

     }   
}

Did I set up anything false? Is the power supply not enough? The adafruit was sent with a selftest from the seller where everything seemed to be fine.

Left, seller test, second from left, my selftest, third and fourth from left are example printer and charset tests.

enter image description here

And here you can see how everything is wired together.

enter image description here

Thank you very much!

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  • 2
    the problem is always the 9 V battery
    – Juraj
    Feb 27, 2020 at 10:36
  • 1
    9V batteries are utter $%^*. The printer needs a proper power supply (2A) or some big meaty high current bateries (lithium rechargeables).
    – Majenko
    Feb 27, 2020 at 10:52

2 Answers 2

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The datasheet states:
Requires 5-9VDC @ 1.5Amp power supply during print.

In my experience this printer provides best results when operated at its upper limit. I am using a 9V 2A power supply for that. A bettery is definitiverly not enough.

8
  • So how would I provide a mobile power source? Many people state that powerbanks aren't a sufficient power source either. Feb 27, 2020 at 10:46
  • There are beefy powerbanks that can provide up to 3A @ 5V. Those are not cheap and sadly most powerbanks do not provide the current that is printed on the case. I'd suggest you use batteries for RC cars. These are beefy and you will find a model that provides around 7.2V. Which perfectly fits in the range of the printer.
    – Kwasmich
    Feb 27, 2020 at 10:50
  • Just an example: This Battery can provide up to 40A. (2Ah * 20C = 40A) So you might get away with a smaller one.
    – Kwasmich
    Feb 27, 2020 at 10:54
  • The keyword here is Li Ion or a LiPo battery (the one linked by Kwasmich is a Li Ion battery). These are used in high power applications like drones, so with these you are good to go. 9V block batteries are for low power projects, nothing more.
    – chrisl
    Feb 27, 2020 at 10:59
  • 1
    Okay, I hooked up the powerbank directly to the thermal printer. The print is way better now and sufficient for my needs. Thanks guys! Feb 27, 2020 at 11:33
0

Proper care of your thermal transfer printer is critical to keeping it at peak performance for as long as possible. Keep reading for five tips to keep your thermal transfer printer running optimally so you don’t have to spend on unnecessary new parts or wasted media down the line.

  1. Maintain The Right Heat And Speed Ratio These two things are true:

High print speeds can improve throughput Higher heat increases the darkness of your print and therefore the contrast of your barcodes. However, the wrong ratio can lead to print issues and even damage your printhead.

We generally recommend running your printer on a relatively slow setting. This uses less heat and ensures a crisp, clear printed image. On a similar note, we recommend you avoid increasing heat settings without guidance from a professional.

If you work with a supplier who sets up and tests your printer with your media prior to shipping it to you, they have likely adjusted the heat and speed ratio to one suitable for your application.

Maintaining a proper heat and speed ratio will ensure a scannable barcode and extend the life of your printhead so you can avoid costly waste and unnecessary part replacements.

  1. Keep The Print Head Clean Keeping your print head clean is imperative to maintaining your printer. Without regular cleaning, your print head will be more susceptible to abrasion during printing. This can reduce image quality and shorten the life of your printer.

We recommend you establish a schedule for regular print head cleaning. Our technical team endorses cleaning this part whenever you replace the label roll or install a new ribbon.

  1. Protect The Print Head From The Media To safeguard the print head against abrasion, use a thermal transfer ribbon that’s slightly wider than the media.

  2. Don’t Use Razor Blades Or Box Cutters Unless you’re using a model with a peeler or applicator, you should only use tools such as the printer’s tear bar or scissors to remove labels. Razor blades, box cutters, and other inappropriate tools can easily slip and cut the driver roller. These cuts can create voids in your printed labels leading to misreads.

  3. Avoid “Ribbon Wrinkles” If you’re seeing seemingly random diagonal lines on your print you’re probably dealing with ribbon wrinkles. The main culprit of ribbon wrinkles is too much heat, so your first option is to lower the heat setting. If that doesn’t work, make sure your printer is set up properly. Check that the ribbon is loaded correctly, the media guides are set properly, and the head pressure is balanced. If you’re still experiencing issues you might want to reach out to your supplier to ensure your media and ribbon combination is ideal.

Regards, Peter

1
  • 2
    whenever you replace the label roll or install a new ribbon ... Avoid “Ribbon Wrinkles” - what ribbons are you referring to? Thermal printers don't have ribbons. We recommend you establish a schedule - who is "we" here? Are there two Peter Grofts?
    – Nick Gammon
    Nov 16, 2022 at 7:41

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